Tuesday, September 01, 2026

Validate with Cluster Readiness Engine

I have spent a fair amount of time over the years standing up GPU clusters and then, almost immediately, asking myself "okay, but how do I actually know this thing is healthy?" We can check that the GPU Operator is running, that Data Center GPU Manager(DCGM) is reporting metrics, and that nvidia-smi shows the right device count, but none of that tells us whether the NVLink and network fabric can actually move data at the bandwidth training jobs are going to need. That gap is exactly what the NVIDIA Cluster Readiness Engine (CRE) is built to close, and this post walks through standing it up on an example EKS cluster, working through a couple of hurdles along the way, and running an actual NCCL certification against real H100 nodes.

What is the Cluster Readiness Engine

The Cluster Readiness Engine is an OSS Kubernetes-native tool for validating that a GPU cluster is actually ready to run distributed training workloads before hand it off to a data science team. It does this by running certifications, which are Kubernetes custom resources that describe a category of test (communication, diagnostics, or training) and a target set of nodes, and then orchestrating real workloads like NCCL all-reduce tests or small-scale training runs against those nodes to prove the fabric and GPUs behave as expected. CRE builds on Kubeflow Trainer to actually schedule and run these workloads, and it ships its own controller, CRDs, and log profiles to interpret the results into a pass/fail report.

The reason this matters is that GPU cluster failures are rarely obvious. A node can report healthy, pass every liveness probe, and still have a degraded NVLink connection or a misconfigured NCCL environment variable that tanks all-reduce bandwidth. Multiply that by a few hundred nodes and a training job that stalls at 2am, and we start to appreciate having a repeatable, automated way to certify hardware before it becomes someone else's middle of the night problem. With that said let's get started.

Refreshing GitHub Credentials for the Image Pull Secret

CRE's controller image is currently distributed from GitHub Container Registry, which means the first thing we needed was a valid GitHub token with read:packages scope to use as an image pull secret.

gh auth login --web gh auth refresh -s read:packages gh auth token

The token we obtain from the output above can be exported into the GITHUB_TOKEN variable.

export GITHUB_TOKEN=<gh token from output above>

Now that we have an auth token we can proceed to the next steps.

Enabling DCGM in the GPU Operator's ClusterPolicy

CRE has an optional DCGM diagnostics category, and to use it we needed DCGM enabled in the GPU Operator's ClusterPolicy custom resource. By default the GPU Operator has this set to false.

% kubectl patch clusterpolicy cluster-policy --type=merge -p '{"spec":{"dcgm":{"enabled":true}}}' clusterpolicy.nvidia.com/cluster-policy patched

With that in place, DCGM shows up later as an installed, optional component when we check CRE's setup status.

Installing the CRE

CRE ships an installer script that drops a kubectl plugin binary onto our path, which is what gives us the kubectl nvcre and kubectl ncre commands used throughout the rest of this post. The plugin is available for x86 and arm64.

curl -sSL https://github.com/NVIDIA/cluster-readiness-engine/releases/latest/download/installer | bash

First Attempt at Setup Init

With the CLI installed, the next step is kubectl nvcre setup init, which handles installing Kubeflow Trainer as a dependency and then the CRE Helm chart itself. We passed GitHub token in as the image pull secret so the controller image could actually be pulled.

% kubectl nvcre setup init --image-pull-secret $GITHUB_TOKEN [preflight] Checking prerequisites... Target cluster Context: arn:aws:eks:us-east-1:590183901766:cluster/nvidia-cloud-tme-eks Server: https://E156C2041AEE7DC39F97C38F65D795B0.gr7.us-east-1.eks.amazonaws.com Phases: - [deps ] Kubeflow Trainer v2.2.1 - [helm ] CRE Helm chart (ghcr.io/nvidia/cluster-readiness-engine/manager:v0.1.0) Do you want to proceed? Only 'yes' will be accepted to confirm. Enter a value: yes [deps] Installing Kubeflow Trainer v2.2.1... [deps] Installing Kubeflow Trainer Helm release "kubeflow-trainer" in namespace kubeflow-system... [namespace] Creating namespace cluster-readiness-engine... [helm] Created image pull secret "ncrectl-pull-secret" in namespace cluster-readiness-engine. [helm] Installing CRE Helm release "cluster-readiness-engine" in namespace cluster-readiness-engine... Release "cluster-readiness-engine" does not exist. Installing it now. Pulled: ghcr.io/nvidia/cluster-readiness-engine:v0.1.0 Digest: sha256:e749fccca83f43b4107e2adec245f6951f8ffe439edc918bc2512fa622f10a17 Error: unable to build kubernetes objects from release manifest: resource mapping not found for name: "cluster-readiness-engine-metrics-monitor" namespace: "cluster-readiness-engine" from "": no matches for kind "ServiceMonitor" in version "monitoring.coreos.com/v1" ensure CRDs are installed first

This is a good example of the kind of things we can run into with any Helm chart that ships a ServiceMonitor resource: the CRE chart includes a metrics monitor that depends on the Prometheus Operator's CRDs, and our EKS cluster didn't have the Prometheus Operator installed at all. The install rolled partway through before failing.

Cleaning Up After the Failed Install

Rather than trying to hand-patch a half-applied Helm release, I reset the environment back to a clean slate so the next install would be a proper first attempt.

kubectl nvcre setup reset

Installing the Prometheus Operator CRDs

The actual fix for the ServiceMonitor error is straightforward: install the Prometheus Operator's CRDs so the monitoring.coreos.com/v1 API group exists on the cluster, even if not running the full Prometheus Operator itself.

% kubectl create -f https://github.com/prometheus-operator/prometheus-operator/releases/download/v0.82.2/stripped-down-crds.yaml customresourcedefinition.apiextensions.k8s.io/alertmanagerconfigs.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/alertmanagers.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/podmonitors.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/probes.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/prometheusagents.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/prometheuses.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/prometheusrules.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/scrapeconfigs.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/servicemonitors.monitoring.coreos.com created customresourcedefinition.apiextensions.k8s.io/thanosrulers.monitoring.coreos.com created

The stripped-down-crds.yaml variant is worth calling out here, since it installs just the CRDs without the operator's webhook configurations, which is exactly what we want if all we need is the API types to satisfy a chart's ServiceMonitor object.

Scheduling the Manager onto a GPU Node

While the install was proceeding, we hit a second, unrelated snag: the CRE manager pod was stuck pending because the default scheduling didn't have any affinity toward GPU nodes on my cluster. In this example cluster all the nodes were GPU nodes and there were no available CPU nodes. We can write a small loop to catch the pod in its pending state and patch the deployment with a node affinity requiring nvidia.com/gpu.present as soon as it showed up. This will allow us to get the pod to a running state in our environment. We need to run this loop in another terminal before we start the installation.

% while true; do POD=$(kubectl get pods -n cluster-readiness-engine --field-selector status.phase=Pending -o jsonpath='{.items[0].metadata.name}' 2>/dev/null); if [ ! -z "$POD" ]; then echo "Found pending pod: $POD. Patching deployment..."; kubectl patch deployment cluster-readiness-engine-manager -n cluster-readiness-engine --type='strategic' -p '{"spec":{"template":{"spec":{"affinity":{"nodeAffinity":{"requiredDuringSchedulingIgnoredDuringExecution":{"nodeSelectorTerms":[{"matchExpressions":[{"key":"nvidia.com/gpu.present","operator":"Exists"}]}]}}}}}}}'; break; fi; sleep 2; done Found pending pod: cluster-readiness-engine-manager-7fd75dfc9-vszks. Patching deployment... deployment.apps/cluster-readiness-engine-manager patched

This isn't something we need to script for every environment, it was specific to how node selection was configured on this particular EKS cluster, but it's a good illustration of how mixed-node-pool clusters can trip up a controller that has an affinity about where it should run.

Re-running Setup Init

With the Prometheus CRDs in place, the pull secret already cached from the failed attempt, and our one liner patch script running in another terminal, the running setup init again completed cleanly.

% kubectl nvcre setup init --image-pull-secret $GITHUB_TOKEN [preflight] Checking prerequisites... Target cluster Context: arn:aws:eks:us-east-1:590183901766:cluster/nvidia-cloud-tme-eks Server: https://E156C2041AEE7DC39F97C38F65D795B0.gr7.us-east-1.eks.amazonaws.com Phases: - [deps ] Kubeflow Trainer v2.2.1 - [helm ] CRE Helm chart (ghcr.io/nvidia/cluster-readiness-engine/manager:v0.1.0) Do you want to proceed? Only 'yes' will be accepted to confirm. Enter a value: yes [deps] Installing Kubeflow Trainer v2.2.1... [deps] Installing Kubeflow Trainer Helm release "kubeflow-trainer" in namespace kubeflow-system... [helm] Created image pull secret "ncrectl-pull-secret" in namespace cluster-readiness-engine. [helm] Installing CRE Helm release "cluster-readiness-engine" in namespace cluster-readiness-engine... CRE v0.1.0 initialized successfully.

At this point I feel pretty confident CRE is actually installed correctly.

Validating the Installation

CRE gives us a dedicated status command that checks each component it manages, rather than making us go hunt down CRDs, deployments, and Helm releases individually.

% kubectl nvcre setup status Component Status ───────────────────────── ────────── CRE CRDs ✓ installed CRE Controller ✓ installed Kubeflow Trainer ✓ installed Log Profiles ✓ installed GPU Operator ✓ installed DCGM (optional) ✓ installed Status: ready

Every component reports installed, including the optional DCGM row, which confirms that earlier GPU ClusterPolicy patch actually took effect. If everything looks good we can move onto actually asking CRE what it sees on the cluster.

Inspecting Cluster Topology

Before running any certifications, it's worth checking what CRE has discovered about the cluster's hardware and network topology, since that's what determines which certification categories even make sense to run.

% kubectl nvcre cluster info Platform: aws GPU: NVIDIA-H100-80GB-HBM3 (h100, 8 GPUs/node) Nodes: 3 ready Total GPUs: 24

Three nodes, eight H100s each, 24 GPUs total, all on a single network topology group. That single topology group matters for certification purposes, since it means all three nodes should be able to participate in the same all-reduce test without crossing a slower network boundary.

Listing Available Certification Categories

CRE organizes its tests into categories, each pairing a domain like communication, diagnostics, or training with a specific variant or variety of test to run. CRE also allows for custom test runs for those who have their own tests.

% kubectl nvcre certification list-categories DOMAIN VARIANT communication nccl-all-gather communication nccl-all-reduce communication nccl-alltoall communication nccl-loopback communication nccl-loopback-nvswitch diagnostics dcgm-level4 training nemotron5-56b training nemotron5-8b

The communication domain covers NCCL collective operations, which is what actually exercises the NVLink and network fabric. The diagnostics domain runs DCGM's built-in health checks. The training domain runs scaled-down versions of real model training jobs, in this case Nemotron variants, to catch issues that only surface under an actual training workload.

Running a Basic Certification

The simplest way to kick off a certification is the certification run command, pointed at a category, which handles creating the namespace and Certification resource.

% kubectl nvcre certification run --category communication/nccl-all-reduce Discovered GPU nodes with product: NVIDIA-H100-80GB-HBM3 [namespace] Creating namespace ncrectl-20260820-125722... Certification ncrectl-20260820-125722 created in namespace ncrectl-20260820-125722. Categories: - communication/nccl-all-reduce To check status: kubectl get certification ncrectl-20260820-125722 -n ncrectl-20260820-125722

Because this returns immediately, checking progress means separately polling the Certification resource, which is fine but a little clunky if we're just watching a single run.

Running a Certification with Watch

For a more interactive experience, the --wait flag streams the certification's progress in real time until it completes.

% kubectl nvcre certification run --category communication/nccl-all-reduce --wait Discovered GPU nodes with product: NVIDIA-H100-80GB-HBM3 [namespace] Creating namespace ncrectl-20260819-134139... Certification ncrectl-20260819-134139 created in namespace ncrectl-20260819-134139. Categories: - communication/nccl-all-reduce [watch] Watching certification progress... [watch] communication/nccl-all-reduce: InProgress (0s) [watch] communication/nccl-all-reduce: InProgress (15s) [watch] communication/nccl-all-reduce: InProgress (30s) [watch] communication/nccl-all-reduce: InProgress (45s) [watch] communication/nccl-all-reduce: InProgress (1m0s) [watch] communication/nccl-all-reduce: InProgress (1m15s) [watch] communication/nccl-all-reduce: InProgress (1m30s) [watch] communication/nccl-all-reduce: InProgress (1m45s) [watch] communication/nccl-all-reduce: InProgress (2m0s) [watch] communication/nccl-all-reduce: InProgress (2m15s) [watch] communication/nccl-all-reduce: InProgress (2m30s) [watch] communication/nccl-all-reduce: InProgress (2m45s) [watch] communication/nccl-all-reduce: InProgress (3m0s) [watch] communication/nccl-all-reduce: InProgress (3m15s) [watch] communication/nccl-all-reduce: InProgress (3m30s) [watch] communication/nccl-all-reduce: InProgress (3m45s) [watch] communication/nccl-all-reduce: InProgress (4m0s) [watch] communication/nccl-all-reduce: InProgress (4m15s) [watch] communication/nccl-all-reduce: InProgress (4m30s) [watch] communication/nccl-all-reduce: InProgress (4m45s) [watch] communication/nccl-all-reduce: InProgress (5m0s) [watch] communication/nccl-all-reduce: InProgress (5m15s) [watch] communication/nccl-all-reduce: InProgress (5m30s) [watch] communication/nccl-all-reduce: InProgress (5m45s) [watch] communication/nccl-all-reduce: InProgress (6m0s) [watch] communication/nccl-all-reduce: InProgress (6m15s) [watch] communication/nccl-all-reduce: InProgress (6m30s) [watch] communication/nccl-all-reduce: InProgress (6m45s) [watch] communication/nccl-all-reduce: InProgress (7m0s) [watch] communication/nccl-all-reduce: InProgress (7m15s) [watch] communication/nccl-all-reduce: InProgress (7m30s) [watch] communication/nccl-all-reduce: InProgress (7m45s) [watch] communication/nccl-all-reduce: InProgress (8m0s) [watch] communication/nccl-all-reduce: InProgress (8m15s) [watch] communication/nccl-all-reduce: InProgress (8m30s) [watch] communication/nccl-all-reduce: InProgress (8m45s) [watch] communication/nccl-all-reduce: InProgress (9m0s) [watch] communication/nccl-all-reduce: InProgress (9m15s) [watch] communication/nccl-all-reduce: InProgress (9m30s) [watch] communication/nccl-all-reduce: InProgress (9m45s) [watch] communication/nccl-all-reduce: InProgress (10m0s) [watch] communication/nccl-all-reduce: InProgress (10m15s) [watch] communication/nccl-all-reduce: InProgress (10m30s) [watch] communication/nccl-all-reduce: InProgress (10m45s) [watch] communication/nccl-all-reduce: InProgress (11m0s) [watch] communication/nccl-all-reduce: InProgress (11m15s) [watch] communication/nccl-all-reduce: InProgress (11m30s) [watch] communication/nccl-all-reduce: InProgress (11m45s) [watch] communication/nccl-all-reduce: InProgress (12m0s) [watch] communication/nccl-all-reduce: InProgress (12m15s) [watch] communication/nccl-all-reduce: InProgress (12m30s) [watch] communication/nccl-all-reduce: InProgress (12m45s) [watch] communication/nccl-all-reduce: InProgress (13m0s) [watch] communication/nccl-all-reduce: InProgress (13m15s) [watch] communication/nccl-all-reduce: Succeeded (13m22s) [watch] Certification succeeded. (13m22s) ╔════════════════════════════════════════════════════════════════╗ ║ Certification Report ║ ╚════════════════════════════════════════════════════════════════╝ Name: ncrectl-20260819-134139 Platform: aws GPU: h100 Nodes: 3 ┌────────────────────────────────────────────────────────────────┐ │ communication/nccl-all-reduce │ ├────────────────────────────────────────────────────────────────┤ │ Status: Succeeded │ └────────────────────────────────────────────────────────────────┘ ┌────────────────────────────────────────────────────────────────┐ │ Summary │ ├────────────────────────────────────────────────────────────────┤ │ Categories: 1/1 passed │ │ Failed Nodes: none │ │ Result: PASSED │ └────────────────────────────────────────────────────────────────┘

After thirteen minutes for a full NCCL all-reduce sweep across all three nodes, the ending shows a clean PASSED result with zero failed nodes. That's the whole point of this exercise. A certification like this is what tells us the fabric between these three nodes is actually production-ready, not just that the nodes are individually healthy.

Pulling a Report After the Fact

If we want to look at the detailed report again later, or hand it to someone else without re-running the whole certification, the certification report command re-renders it from the stored resource.

% kubectl nvcre certification report ncrectl-20260819-134139 -n ncrectl-20260819-134139 ╔════════════════════════════════════════════════════════════════╗ ║ Certification Report ║ ╚════════════════════════════════════════════════════════════════╝ Name: ncrectl-20260819-134139 Platform: aws GPU: h100 Nodes: 3 ┌────────────────────────────────────────────────────────────────┐ │ communication/nccl-all-reduce │ ├────────────────────────────────────────────────────────────────┤ │ Status: Succeeded │ │ Runtime: 13m 21s │ │ Scale: full-scale │ │ Nodes/Job: 3 │ │ Jobs: 1 │ │ │ │ Bandwidth: │ │ Size AlgBW BusBW Samples │ │ 16 GB 180.33 GB/s 345.61 GB/s 13 │ └────────────────────────────────────────────────────────────────┘ ┌────────────────────────────────────────────────────────────────┐ │ Summary │ ├────────────────────────────────────────────────────────────────┤ │ Categories: 1/1 passed │ │ Failed Nodes: none │ │ Result: PASSED │ └────────────────────────────────────────────────────────────────┘

This time the report includes the actual bandwidth numbers, 180.33 GB/s algorithmic bandwidth and 345.61 GB/s bus bandwidth on a 16 GB message size. Those are the numbers I'd actually want to compare against expected H100 NVLink and network fabric specs, and against future certification runs, to catch any regression before a training job does.

Writing a Custom Certification Manifest

While the built-in categories cover the common cases, CRE also lets us compose our own Certification resource targeting specific categories and a node selector. I put together a manifest targeting a set of nodes I'd tagged for NCCL debugging, running all three loopback and all-reduce variants together.

% cat test-render.yaml apiVersion: cre.nvidia.com/v1alpha1 kind: Certification metadata: name: nccl-debug-19-08 namespace: default spec: categories: - domain: communication variant: nccl-loopback - domain: communication variant: nccl-loopback-nvswitch - domain: communication variant: nccl-all-reduce target: nodeSelector: excalibur.nvidia.com/badnode: nccl nvidia.com/gpu.product: NVIDIA-H100-80GB-HBM3

I always prefer yaml manifests so the following steps will show that method, rather than composing everything through CLI flags.

Rendering the Certification Without Running It

Before actually applying a custom certification, CRE lets us render it to see exactly what Workflow resources it would generate underneath the hood, which is a great way to sanity-check a manifest without spinning up real jobs.

% kubectl nvcre certification render test-render.yaml apiVersion: cre.nvidia.com/v1alpha1 kind: Workflow metadata: labels: app.kubernetes.io/managed-by: cluster-readiness-engine cre.nvidia.com/category-domain: communication cre.nvidia.com/category-variant: nccl-loopback cre.nvidia.com/certification: nccl-debug-19-08 name: nccl-debug-19-08-communic-6b70d spec: dependencies: - apiVersion: trainer.kubeflow.org/v1alpha1 kind: TrainingRuntime metadata: labels: app: nccl-loopback name: nccl-loopback-runtime spec: mlPolicy: numNodes: 1 torch: numProcPerNode: 1 template: spec: replicatedJobs: - name: node template: metadata: labels: trainer.kubeflow.org/trainjob-ancestor-step: trainer spec: template: spec: containers: - image: nvcr.io/nvidia/pytorch:26.01-py3 name: node resources: limits: nvidia.com/gpu: "8" requests: nvidia.com/gpu: "8" securityContext: capabilities: add: - IPC_LOCK restartPolicy: OnFailure tolerations: - operator: Exists jobTemplate: spec: bandwidthMeasurement: logProfileRef: nccl-loopback sampleInterval: 30s testType: loopback_all_reduce nodeHealthMonitor: cel: expression: node.spec.unschedulable == true workload: trainJob: runtimePatches: - manager: cre.nvidia.com/catalog trainingRuntimeSpec: template: spec: replicatedJobs: - name: node template: spec: template: spec: containers: - name: node volumeMounts: - mountPath: /dev/shm name: dshm volumes: - emptyDir: medium: Memory name: dshm runtimeRef: kind: TrainingRuntime name: nccl-loopback-runtime trainer: args: - -b - "8" - -e - 16G - -f - "2" - -g - "8" - -n - "10" - -N - "2" command: - /usr/local/bin/all_reduce_perf_mpi env: - name: NCCL_DEBUG value: INFO - name: NCCL_SHM_DISABLE value: "1" - name: NCCL_P2P_DISABLE value: "1" - name: NCCL_MNNVL_ENABLE value: "0" image: nvcr.io/nvidia/pytorch:26.01-py3 numNodes: 1 numProcPerNode: 1 orchestration: execution: {} iterations: 1 target: nodeSelector: excalibur.nvidia.com/badnode: nccl nvidia.com/gpu.product: NVIDIA-H100-80GB-HBM3 --- apiVersion: cre.nvidia.com/v1alpha1 kind: Workflow metadata: labels: app.kubernetes.io/managed-by: cluster-readiness-engine cre.nvidia.com/category-domain: communication cre.nvidia.com/category-variant: nccl-loopback-nvswitch cre.nvidia.com/certification: nccl-debug-19-08 name: nccl-debug-19-08-communic-beb95 spec: dependencies: - apiVersion: trainer.kubeflow.org/v1alpha1 kind: TrainingRuntime metadata: labels: app: nccl-loopback-nvswitch name: nccl-loopback-nvswitch-runtime spec: mlPolicy: numNodes: 1 torch: numProcPerNode: 1 template: spec: replicatedJobs: - name: node template: metadata: labels: trainer.kubeflow.org/trainjob-ancestor-step: trainer spec: template: spec: containers: - image: nvcr.io/nvidia/pytorch:26.01-py3 name: node resources: limits: nvidia.com/gpu: "8" requests: nvidia.com/gpu: "8" securityContext: capabilities: add: - IPC_LOCK restartPolicy: OnFailure tolerations: - operator: Exists jobTemplate: spec: bandwidthMeasurement: logProfileRef: nccl-loopback sampleInterval: 30s testType: loopback_all_reduce nodeHealthMonitor: cel: expression: node.spec.unschedulable == true workload: trainJob: runtimePatches: - manager: cre.nvidia.com/catalog trainingRuntimeSpec: template: spec: replicatedJobs: - name: node template: spec: template: spec: containers: - name: node volumeMounts: - mountPath: /dev/shm name: dshm volumes: - emptyDir: medium: Memory name: dshm runtimeRef: kind: TrainingRuntime name: nccl-loopback-nvswitch-runtime trainer: args: - -b - "8" - -e - 16G - -f - "2" - -g - "8" - -n - "100" - -N - "10" command: - /usr/local/bin/all_reduce_perf_mpi env: - name: NCCL_DEBUG value: INFO - name: NCCL_MNNVL_ENABLE value: "0" image: nvcr.io/nvidia/pytorch:26.01-py3 numNodes: 1 numProcPerNode: 1 orchestration: execution: {} iterations: 1 target: nodeSelector: excalibur.nvidia.com/badnode: nccl nvidia.com/gpu.product: NVIDIA-H100-80GB-HBM3 --- apiVersion: cre.nvidia.com/v1alpha1 kind: Workflow metadata: labels: app.kubernetes.io/managed-by: cluster-readiness-engine cre.nvidia.com/category-domain: communication cre.nvidia.com/category-variant: nccl-all-reduce cre.nvidia.com/certification: nccl-debug-19-08 name: nccl-debug-19-08-communic-c2ad8 spec: dependencies: - apiVersion: trainer.kubeflow.org/v1alpha1 kind: TrainingRuntime metadata: labels: app: nccl-all-reduce trainer.kubeflow.org/framework: mpi name: nccl-all-reduce-runtime spec: mlPolicy: mpi: mpiImplementation: OpenMPI numProcPerNode: 8 sshAuthMountPath: /tmp/mpi-ssh-raw numNodes: 1 template: spec: network: publishNotReadyAddresses: true replicatedJobs: - name: node template: spec: template: spec: containers: - args: - |- set -x && apt-get update && apt-get install -y --no-install-recommends openssh-server && mkdir -p /var/run/sshd && chmod 0755 /var/run/sshd && mkdir -p /root/.ssh && chmod 700 /root/.ssh && cp /tmp/mpi-ssh-raw/* /root/.ssh/ && chmod 600 /root/.ssh/id_rsa && chmod 644 /root/.ssh/id_rsa.pub /root/.ssh/authorized_keys && /usr/sbin/sshd -De command: - sh - -c image: nvcr.io/nvidia/pytorch:26.01-py3 name: node readinessProbe: initialDelaySeconds: 5 tcpSocket: port: 22 resources: limits: nvidia.com/gpu: "8" requests: nvidia.com/gpu: "8" securityContext: capabilities: add: - IPC_LOCK volumeMounts: - mountPath: /tmp/mpi-ssh-raw name: mpi-ssh-auth readOnly: true restartPolicy: OnFailure - dependsOn: - name: node status: Ready name: launcher template: metadata: labels: trainer.kubeflow.org/trainjob-ancestor-step: trainer spec: template: spec: containers: - image: nvcr.io/nvidia/pytorch:26.01-py3 name: node resources: limits: cpu: "2" memory: 1Gi volumeMounts: - mountPath: /tmp/mpi-ssh-raw name: mpi-ssh-auth readOnly: true - mountPath: /root/.ssh name: ssh-keys initContainers: - args: - |- set -x && cp /tmp/mpi-ssh-raw/* /root/.ssh/ && chmod 600 /root/.ssh/id_rsa && chmod 644 /root/.ssh/id_rsa.pub /root/.ssh/authorized_keys command: - sh - -c image: nvcr.io/nvidia/pytorch:26.01-py3 name: fix-ssh-permissions volumeMounts: - mountPath: /tmp/mpi-ssh-raw name: mpi-ssh-auth readOnly: true - mountPath: /root/.ssh name: ssh-keys restartPolicy: OnFailure volumes: - emptyDir: {} name: ssh-keys successPolicy: operator: All targetReplicatedJobs: - launcher jobTemplate: spec: bandwidthMeasurement: logProfileRef: nccl-bandwidth sampleInterval: 30s testType: all_reduce nodeHealthMonitor: cel: expression: node.spec.unschedulable == true workload: trainJob: runtimePatches: - manager: cre.nvidia.com/catalog trainingRuntimeSpec: template: spec: replicatedJobs: - name: node template: spec: template: spec: containers: - name: node volumeMounts: - mountPath: /dev/shm name: dshm volumes: - emptyDir: medium: Memory name: dshm - name: launcher runtimeRef: kind: TrainingRuntime name: nccl-all-reduce-runtime trainer: args: - -N - "8" - --allow-run-as-root - --mca - plm_rsh_args - -o StrictHostKeyChecking=no - -x - NCCL_DEBUG=INFO - -x - NCCL_MNNVL_ENABLE=0 - /usr/local/bin/all_reduce_perf_mpi - -b - "8" - -e - 16G - -f - "2" - -n - "100" - -N - "10" command: - timeout - "3600" - /usr/local/mpi/bin/mpirun image: nvcr.io/nvidia/pytorch:26.01-py3 numNodes: 1 numProcPerNode: 8 orchestration: execution: timeoutPerJob: 1h0m0s iterations: 1 target: nodeSelector: excalibur.nvidia.com/badnode: nccl nvidia.com/gpu.product: NVIDIA-H100-80GB-HBM3

This is genuinely useful to look at even if we never run it, because it shows exactly how much CRE is doing on our behalf. The nccl-all-reduce variant, for instance, spins up an MPI cluster from scratch, including generating SSH keys, fixing permissions in an init container, and starting sshd in the worker pods so mpirun can launch across nodes, all before it ever gets to running all_reduce_perf_mpi. Writing that boilerplate by hand for every certification run is exactly the kind of toil CRE exists to eliminate.

Applying a Custom Certification and Watching It Fail

I also had another gpu-cluster-cert.yaml manifest targeting any node with nvidia.com/gpu.present: "true" but only 2 nodes used.

% cat gpu-cluster-cert.yaml apiVersion: cre.nvidia.com/v1alpha1 kind: Certification metadata: name: gpu-cluster-cert namespace: default spec: target: nodeSelector: nvidia.com/gpu.present: "true" nodesPerJob: 2 categories: - domain: communication variant: nccl-all-reduce % kubectl create -f gpu-cluster-cert.yaml certification.cre.nvidia.com/gpu-cluster-cert created

We can monitor the process by looking at the status conditions.

% kubectl get certification gpu-cluster-cert -o jsonpath='{.status.conditions}' | jq . [ { "lastTransitionTime": "2026-08-20T17:29:30Z", "message": "Certification in progress", "observedGeneration": 1, "reason": "WorkflowRunning", "status": "True", "type": "InProgress" }, { "lastTransitionTime": "2026-08-20T17:29:30Z", "message": "", "observedGeneration": 1, "reason": "NotApplicable", "status": "False", "type": "Succeeded" }, { "lastTransitionTime": "2026-08-20T17:29:30Z", "message": "", "observedGeneration": 1, "reason": "NotApplicable", "status": "False", "type": "Failed" } ]

This is a nice example of CRE's status conditions doing exactly what Kubernetes status conditions are supposed to do.

Checking Pods and Cleaning Up a Certification

While the certification was in progress, I checked in on the actual pods it spun up, and then confirmed there were no failed nodes before tearing it down.

% kubectl get pods NAME READY STATUS RESTARTS AGE gpu-cluster-cert-communic-8b9-78c54-workload-launcher-0-0-d868t 1/1 Running 0 68s gpu-cluster-cert-communic-8b9-78c54-workload-node-0-0-xp5cw 1/1 Running 0 81s gpu-cluster-cert-communic-8b9-78c54-workload-node-0-1-sc9fl 1/1 Running 0 81s gpu-devicequery 0/1 Completed 0 91d bschmaus@FVXW4M2W1Y aws-cluster % kubectl get certification gpu-cluster-cert -o jsonpath='{.status.failedNodes}' bschmaus@FVXW4M2W1Y aws-cluster % kubectl delete certification gpu-cluster-cert certification.cre.nvidia.com "gpu-cluster-cert" deleted from default namespace

We can see the launcher and two node pods that the MPI-based nccl-all-reduce workflow generates, matching exactly what we saw earlier in the rendered manifest. The empty response from failedNodes confirms nothing was flagged as unhealthy, so I deleted the Certification resource once I was satisfied, which cleans up the underlying Workflow, Job, and pod resources along with it.

Tearing Down CRE Entirely

Once we were done experimenting, we can reset the whole environment back to a clean state, which removes CRE's custom resources, the Helm release and CRDs, and the Kubeflow Trainer dependency it installed along the way.

% kubectl ncre setup reset [preflight] Checking prerequisites... Target cluster Context: arn:aws:eks:us-east-1:590183901766:cluster/nvidia-cloud-tme-eks Server: https://E156C2041AEE7DC39F97C38F65D795B0.gr7.us-east-1.eks.amazonaws.com Phases: - [cr ] CRE custom resources - [helm ] CRE Helm release (CRDs, controller, LogProfiles) - [deps ] Kubeflow Trainer v2.2.1 Do you want to proceed? Only 'yes' will be accepted to confirm. Enter a value: yes [cr] Deleting CRE custom resources... BandwidthMeasurement/gpu-cluster-cert-communic-8b9-78c54-bandwidth (namespace: default) deleted BandwidthMeasurement/gpu-cluster-cert-communic-8b9-f2d8e-bandwidth (namespace: default) deleted BandwidthMeasurement/ncrectl-20260820-115745-c-81371-job-bandwidth (namespace: ncrectl-20260820-115745) deleted BandwidthMeasurement/ncrectl-20260820-125722-c-ec346-job-bandwidth (namespace: ncrectl-20260820-125722) deleted Certification/gpu-cluster-cert (namespace: default) deleted Certification/ncrectl-20260820-115745 (namespace: ncrectl-20260820-115745) deleted Certification/ncrectl-20260820-125722 (namespace: ncrectl-20260820-125722) deleted Job/ncrectl-20260820-125722-c-ec346-job (namespace: ncrectl-20260820-125722) already terminating Workflow/ncrectl-20260820-125722-c-ec346 (namespace: ncrectl-20260820-125722) already terminating All CRE custom resources removed. [helm] Removing CRE Helm release "cluster-readiness-engine" from namespace cluster-readiness-engine... [helm] Removing CRE CRDs... Waiting for CRDs to be fully removed... All CRE CRDs removed. [deps] Removing Kubeflow Trainer v2.2.1... [deps] Removing Helm release "kubeflow-trainer" from namespace kubeflow-system... [deps] Removing Kubeflow Trainer CRDs... Waiting for CRDs to be fully removed... All Kubeflow Trainer CRDs removed. [deps] Removing JobSet CRDs... Waiting for CRDs to be fully removed... All JobSet CRDs removed. CRE reset successfully.

Notice the phase list here is different from the install: setup reset explicitly enumerates every leftover custom resource it finds, including a couple of BandwidthMeasurement and Certification objects from earlier runs I'd forgotten were still lying around, before working its way back down through the Helm release, CRE's CRDs, and finally Kubeflow Trainer's own CRDs including JobSet. That's a genuinely clean teardown, and it's reassuring that the tool tracks its own dependency chain well enough to unwind it in the right order.

Wrapping Up

Between the GitHub token refresh, the Prometheus Operator CRDs, and the node affinity patch for the manager pod, this wasn't a completely frictionless install, but none of those issues were CRE's fault so much as normal artifacts of running on an EKS cluster that wasn't purpose-built for it. Once past setup, the actual certification workflow, from listing categories to running a full NCCL all-reduce test to reading real bandwidth numbers out of the report, was exactly the kind of repeatable validation I'd want between a new cluster and a production training job. Hopefully this write-up gives a good sense of what the Cluster Readiness Engine does, why validating fabric health matters as much as validating hardware inventory, and what to expect the first time it runs on a cluster.

For more information please refer to the official documentation.

Saturday, August 22, 2026

Manually Initializing and Unsealing HashiCorp Vault on Kubernetes

I recently was working with the open source project NICo using the setup script that provides automation for end-to-end installation of the solution in a Kubernetes cluster. One of those components is HashiCorp Vault. In the very first run of the setup script in my virtualized environment the automation error during the Vault installation. Rather than simply re-run the automation and move on, I wanted to understand what had actually happened and confirm the environment was sound by stepping through the Vault initialization and unseal process manually. This post documents that troubleshooting walk-through.

Before getting into the steps, a brief word on what Vault is and why the init and unseal process matters. HashiCorp Vault is a secrets management platform that provides encrypted storage and fine-grained access control for sensitive data like credentials, certificates, and API keys. When Vault is deployed, it starts in a sealed state which means it cannot decrypt its storage backend or serve any requests until it has been initialized and unsealed. Initialization generates the encryption keys that protect Vault's data, and unsealing provides enough of those key shares to reconstruct the master key. Until that process completes, the pods will run but the vault container itself will not reach a ready state.

The Automation Failure

In my virtualized environment the automation output showed that the Helm deployment of vault-0.25.0 (Vault 1.14.0) completed successfully, but the subsequent unseal script failed immediately after confirming all three pods were Running.

Release "vault" does not exist. Installing it now. NAME: vault LAST DEPLOYED: Thu Jul 2 15:04:29 2026 NAMESPACE: vault STATUS: deployed REVISION: 1 NOTES: Thank you for installing HashiCorp Vault! Now that you have deployed Vault, you should look over the docs on using Vault with Kubernetes available here: https://www.vaultproject.io/docs/ Your release is named vault. To learn more about the release, try: $ helm status vault $ helm get manifest vault Listing releases matching ^vault$ vault vault 1 2026-07-02 15:04:29.03472951 +0000 UTC deployed vault-0.25.0 1.14.0 ========== Updated Releases ========== NAME NAMESPACE CHART VERSION DURATION vault vault hashicorp/vault 0.25.0 3s === [4/6] unseal vault === Waiting for all 3 Vault pods to be Running... pod/vault-0 condition met pod/vault-1 condition met pod/vault-2 condition met All Vault pods are Running Checking Vault status on vault-0... ERROR: Unable to retrieve Vault status from vault-0. Make sure the Vault pods are running and try again. ========================================================================= SETUP FAILED Phase : [4/6] vault init + unseal Command : ./unseal_vault.sh Code : 1 =========================================================================

The pods were Running but the script could not retrieve a Vault status. The first thing to check was whether the pods were actually healthy.

Checking Pod Readiness

Checking pod status reveals the issue immediately in that all three pods show 1/2 rather than 2/2, meaning only one of the two containers in each pod is ready.

$ kubectl get pods -n vault NAME READY STATUS RESTARTS AGE vault-0 1/2 Running 0 11m vault-1 1/2 Running 0 11m vault-2 1/2 Running 0 11m

Each Vault pod runs two containers: the vault container itself and a vault-cert-reload sidecar. The cert-reload sidecar depends on Vault being operational, so when the vault container is sealed and unresponsive, the sidecar never reaches a ready state. The 1/2 readiness is actually the expected symptom of a sealed, uninitialized Vault.

Checking Vault Status Directly

We can verify this by exec-ing into vault-0 and running vault status directly with TLS verification skipped.

$ kubectl exec -it -n vault vault-0 -- /bin/sh -c "vault status -tls-skip-verify" Defaulted container "vault" out of: vault, vault-cert-reload Key Value --- ----- Seal Type shamir Initialized false Sealed true Total Shares 0 Threshold 0 Unseal Progress 0/0 Unseal Nonce n/a Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true command terminated with exit code 2

This confirms it: Initialized: false. The automation script checked for Vault status before the cluster had ever been initialized, which is why it could not retrieve a meaningful response. The pods were Running, just not yet in a state where Vault could respond to status queries the way the script expected.

Reading the Logs

Looking through the Vault logs at the time of failure shows what the three pods were doing while the automation was waiting.

2026-07-02T16:25:47.971Z [ERROR] core: failed to retry join raft cluster: retry=2s err="failed to get raft challenge" 2026-07-02T16:25:48.878Z [INFO] core: security barrier not initialized 2026-07-02T16:25:49.091Z [INFO] core: security barrier not initialized 2026-07-02T16:25:49.971Z [INFO] core: security barrier not initialized 2026-07-02T16:25:49.977Z [INFO] core: attempting to join possible raft leader node: leader_addr=https://vault-0.vault-internal:8200 2026-07-02T16:25:49.977Z [INFO] core: attempting to join possible raft leader node: leader_addr=https://vault-1.vault-internal:8200 2026-07-02T16:25:49.977Z [INFO] core: attempting to join possible raft leader node: leader_addr=https://vault-2.vault-internal:8200 2026-07-02T16:25:49.983Z [ERROR] core: failed to get raft challenge: leader_addr=https://vault-0.vault-internal:8200 error= | error during raft bootstrap init call: Error making API request. | | URL: PUT https://vault-0.vault-internal:8200/v1/sys/storage/raft/bootstrap/challenge | Code: 503. Errors: | | * Vault is sealed 2026-07-02T16:25:49.984Z [ERROR] core: failed to get raft challenge: leader_addr=https://vault-1.vault-internal:8200 error= | error during raft bootstrap init call: Error making API request. | | URL: PUT https://vault-1.vault-internal:8200/v1/sys/storage/raft/bootstrap/challenge | Code: 503. Errors: | | * Vault is sealed 2026-07-02T16:25:49.987Z [ERROR] core: failed to get raft challenge: leader_addr=https://vault-2.vault-internal:8200 error= | error during raft bootstrap init call: Error making API request. | | URL: PUT https://vault-2.vault-internal:8200/v1/sys/storage/raft/bootstrap/challenge | Code: 503. Errors: | | * Vault is sealed

All three pods were stuck in a loop trying to join the Raft cluster and failing because every node they tried to reach returned a 503 because Vault is sealed. This is the classic bootstrap chicken-and-egg: no node can join the Raft cluster until at least one node has been initialized and unsealed, but all three are waiting on each other. The solution is to manually initialize vault-0 first, which establishes the Raft leader, and then unseal each node in sequence.

Initializing Vault

Vault initialization is a one-time operation that generates the encryption keys and produces the unseal key shares. We initialize with five total key shares and a threshold of three, meaning any three of the five shares are sufficient to unseal. The output is saved to a local JSON file for key extraction.

bschmaus@asus2-vm1:~$ kubectl exec -n vault vault-0 -- vault operator init -tls-skip-verify -key-shares=5 -key-threshold=3 -format=json > ~/vault-init.json Defaulted container "vault" out of: vault, vault-cert-reload

Treat the vault-init.json file as highly sensitive. In a production environment these key shares and the root token should be distributed securely across separate custodians and never stored in plain text on a shared system.

Checking Vault status on vault-0 again confirms initialization succeeded.

$ kubectl exec -it -n vault vault-0 -- /bin/sh -c "vault status -tls-skip-verify" Defaulted container "vault" out of: vault, vault-cert-reload Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 0/0 Unseal Nonce n/a Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true command terminated with exit code 2

Initialized: true confirms we are on the right track. Vault is initialized but still sealed. Now we need to extract three of the five key shares from the init output and apply them.

Extracting Unseal Keys

The vault-init.json file holds all five unseal keys and the root token. We use jq to pull three key shares and the root token out of the file. Note these keys shared here are okay because this environment no longer exists.

$ jq -r '.unseal_keys_b64[0]' ~/vault-init.json VoPGJXy60WL1xdJDle2t1TG/fDKmszTJ5dRF0uQlDsjf $ jq -r '.unseal_keys_b64[1]' ~/vault-init.json DY5YVcAB4Kxr4leDnQzO5btj3BlyWSweR1iaiXIDxKV9 $ jq -r '.unseal_keys_b64[2]' ~/vault-init.json 9jorS66mfteDlUE48yIWVd4HwMqHOZ2Gy03tZzg9VWbL $ jq -r '.root_token' ~/vault-init.json hvs.Vin9sc6jjm4GRvwATjODvnsY

With the three key shares in hand, let's move on to unsealing each pod.

Unsealing vault-0

The unseal process is interactive and each call to vault operator unseal prompts for one key share. We need to provide three shares to reach the threshold and bring vault-0 out of the sealed state. The status output after each call shows the running Unseal Progress counter.

$ kubectl exec -it -n vault vault-0 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 1/3 Unseal Nonce ab666c33-1bac-c845-c178-9b93494fdc96 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Now the second unseal call.

$ kubectl exec -it -n vault vault-0 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 2/3 Unseal Nonce ab666c33-1bac-c845-c178-9b93494fdc96 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Then the third unseal call.

$ kubectl exec -it -n vault vault-0 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed false Total Shares 5 Threshold 3 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft Cluster Name vault-cluster-690f97b0 Cluster ID e97c222b-f44c-d31a-8476-54587966d724 HA Enabled true HA Cluster https://vault-0.vault-internal:8201 HA Mode active Active Since 2026-07-02T16:30:11.957556681Z Raft Committed Index 36 Raft Applied Index 36

After the third key share vault-0 comes fully unsealed: Sealed: false, HA Mode: active. vault-0 has elected itself as the Raft leader and the cluster is now bootstrapped. With that in place we can move onto unsealing the standby nodes.

Unsealing vault-1 and vault-2

Unsealing vault-1 and vault-2 follows the same three-key pattern, but with one notable behavior worth calling out. After applying the first two keys to vault-1, the unseal progress resets to 0/3 with a new nonce (number used once) before finally unsealing on the next key entry. This happens because vault-1 was in the middle of its unseal sequence when vault-0 became the active Raft leader and vault-1 joined the cluster as a follower. The Raft join disrupts the in-progress unseal, invalidating the nonce, and vault-1 has to start its unseal counter over. The same thing happens with vault-2. It is a bit surprising the first time it happens, but it is expected behavior in an HA Raft setup.

$ kubectl exec -it -n vault vault-1 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 1/3 Unseal Nonce 4906d625-32f3-8c48-7dff-231d4233d33e Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Second unseal call for vault-1.

$ kubectl exec -it -n vault vault-1 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 2/3 Unseal Nonce 4906d625-32f3-8c48-7dff-231d4233d33e Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Third unseal call for vault-1.

$ kubectl exec -it -n vault vault-1 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 0/3 Unseal Nonce n/a Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Fourth and final unseal call for vault-1.

$ kubectl exec -it -n vault vault-1 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed false Total Shares 5 Threshold 3 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft Cluster Name vault-cluster-690f97b0 Cluster ID e97c222b-f44c-d31a-8476-54587966d724 HA Enabled true HA Cluster https://vault-0.vault-internal:8201 HA Mode standby Active Node Address https://10.233.117.89:8200 Raft Committed Index 38 Raft Applied Index 38

vault-1 comes up in HA Mode: standby, correctly pointing at vault-0 as the active node. Now for vault-2.

$ kubectl exec -it -n vault vault-2 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 1/3 Unseal Nonce 913558eb-4ff3-63d3-169a-e96a73bf3675 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Second unseal call for vault-2.

$ kubectl exec -it -n vault vault-2 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 2/3 Unseal Nonce 913558eb-4ff3-63d3-169a-e96a73bf3675 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Third unseal call for vault-2.

$ kubectl exec -it -n vault vault-2 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed true Total Shares 5 Threshold 3 Unseal Progress 0/3 Unseal Nonce n/a Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft HA Enabled true

Fourth and final unseal call for vault-2.

$ kubectl exec -it -n vault vault-2 -- vault operator unseal -tls-skip-verify Defaulted container "vault" out of: vault, vault-cert-reload Unseal Key (will be hidden): Key Value --- ----- Seal Type shamir Initialized true Sealed false Total Shares 5 Threshold 3 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft Cluster Name vault-cluster-690f97b0 Cluster ID e97c222b-f44c-d31a-8476-54587966d724 HA Enabled true HA Cluster https://vault-0.vault-internal:8201 HA Mode standby Active Node Address https://10.233.117.89:8200 Raft Committed Index 39 Raft Applied Index 39

vault-2 comes up in standby as well. All three nodes are now part of the same Raft cluster — vault-0 as active, vault-1 and vault-2 as standbys.

Verifying the Cluster

With all three nodes unsealed, we can do a final check on pod readiness and Vault status.

$ kubectl get pods -n vault NAME READY STATUS RESTARTS AGE vault-0 2/2 Running 0 88m vault-1 2/2 Running 0 88m vault-2 2/2 Running 0 88m

All three pods are now showing 2/2. The vault-cert-reload sidecar in each pod has come up now that the vault container is operational. Checking the full status on vault-0 confirms everything is healthy.

$ kubectl exec -it -n vault vault-0 -- /bin/sh -c "vault status -tls-skip-verify" Defaulted container "vault" out of: vault, vault-cert-reload Key Value --- ----- Seal Type shamir Initialized true Sealed false Total Shares 5 Threshold 3 Version 1.14.0 Build Date 2023-06-19T11:40:23Z Storage Type raft Cluster Name vault-cluster-690f97b0 Cluster ID e97c222b-f44c-d31a-8476-54587966d724 HA Enabled true HA Cluster https://vault-0.vault-internal:8201 HA Mode active Active Since 2026-07-02T16:30:11.957556681Z Raft Committed Index 40 Raft Applied Index 40

At this point I feel pretty confident the environment is healthy. A final pod check a little while later confirms everything stayed stable.

$ kubectl get pods -n vault NAME READY STATUS RESTARTS AGE vault-0 2/2 Running 0 137m vault-1 2/2 Running 0 137m vault-2 2/2 Running 0 137m

No restarts, all 2/2, steady at 137 minutes. The automation failure turned out to be a timing issue in that the unseal script was checking Vault status before initialization had been triggered, which is a sequencing problem rather than an environment problem. The environment itself was perfectly sound. With the manual steps confirmed I now have a clear picture of what the automation needs to do and in what order, which makes fixing the script straightforward.

Hopefully this walk-through provides a useful reference for anyone who runs into a similar Vault init and unseal failure on Kubernetes and wants to understand what is actually happening before reaching for a re-run.